Associate Production Engineer

Chromalloy is a global engineering & solutions company. We are a leading provider of aftermarket parts, repairs, and solutions that safely & reliably extend the life of aircraft engines and gas turbines. We develop, manufacture and repair critical turbine components for a range of engine platforms. Our solutions support the engines running the aerospace, energy and defense industries around the world.

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Why work at Chromalloy?

Chromalloy employees are proud, passionate problem-solvers who strive to live our values every day. A career with Chromalloy is an opportunity to learn from top industry experts, work with important technologies, and unlock a passion for innovation. Join our team of experts, innovators and problem-solvers delivering world-class solutions for our customers. As a global company, we are committed to creating an inclusive environment where all employees feel represented, heard, and able to bring their best selves to work every day. Be part of something bigger with Chromalloy!

Our Total Rewards Program is designed to support you today and in the future.

• Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and 401(k) with employer matching.
• Development & progression opportunities for every employee - regular performance conversations, training and development curriculum, and engineering fellowship programs.
• Paid time off, including vacation, sick time, paid holidays, and parental leave-all eligible on your first day of employment!
• Competitive pay, including eligibility for quarterly and annual bonuses, depending on role and site.

Eligibility for individual benefit plans may vary based on employment status.

The Associate Process / Gating Engineer is responsible for supporting and owning defined investment casting process and gating activities for aerospace turbine airfoil components. This role supports Directional Solidification (DS), Single Crystal (SX), and Equiaxed (EQ) casting processes by developing robust gating layouts, maintaining process documentation, supporting production issues, and improving yield, quality, and delivery performance. The position requires practical engineering judgment, strong data analysis, and the ability to work cross-functionally with Manufacturing, Quality, Tooling, Wax, Core, Shell, Melt, Heat Treat, and Inspection teams.

• Support DS, SX, and EQ casting process and gating development for turbine airfoil components.
• Own assigned part numbers, gating layouts, process routers, work instructions, and CTQ process parameters under engineering guidance.
• Develop and maintain gating concepts, wax assembly methods, pour cup/sprue/runner configurations, and feed paths to support casting quality and yield.
• Provide production floor support for casting process deviations, gating issues, mold assembly concerns, nonconforming product, and yield losses.
• Analyze casting defects such as misruns, shrinkage, inclusions, porosity, cracks, grain defects, stray grains, freckles, and dimensional movement.
• Support root cause analysis and corrective actions using data, defect mapping, metallurgical results, dimensional data, and process history.
• Review blueprints, customer specifications, engineering requirements, and internal procedures to ensure compliant processing.
• Support development and qualification of wax die tools, core die tools, fixtures, molds, and ceramic shell systems.
• Use SPC, trend charts, yield data, scrap data, and inspection feedback to identify improvement opportunities.
• Participate in scrap, rework, COPQ, and process stability improvement initiatives.

• Bachelor's degree in Metallurgical Engineering, Materials Science, Mechanical Engineering, Manufacturing Engineering, Aerospace Engineering, or related field.
• Working knowledge of investment casting, foundry manufacturing, turbine components, or related high-temperature manufacturing processes.
• Ability to interpret engineering drawings, specifications, process documentation, and quality requirements.
• Strong analytical, communication, and problem-solving skills.
• Proficiency with Microsoft Office, especially Excel, PowerPoint, and Word.

• Experience with nickel-based superalloys, DS/SX/EQ casting, wax injection, ceramic cores, shelling, melt, heat treat, or NDT.
• Experience with RCCA, Lean Manufacturing, Six Sigma, SPC, or process capability analysis.
• Experience supporting aerospace OEM or regulated manufacturing environments.

This position may require work hours outside of the regularly scheduled hours to meet operational needs. This may include work during evenings, weekends, and/or holidays. Additional work hours are assigned based on business requirements. Non-exempt employees will be paid overtime in accordance with applicable federal, state, and local laws.

The salary range for this position reflects a broad spectrum of experience levels. Individual compensation within the range is determined by multiple factors, including relevant experience, education, certifications, job related skills, internal equity, and market conditions. We evaluate each candidate individually to ensure fair and competitive pay decisions.

Due to government regulation only US persons (U.S. citizen, U.S. naturalized citizen, U.S. permanent resident, holder of U.S. approved political asylee or refugee status) may be considered for this role.

Chromalloy participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

Any offer of employment will also be conditioned upon the successful completion of a background investigation and drug screen in accordance with company policy and applicable federal and state regulations.

Chromalloy is an equal opportunity employer - vets/disabled.

In the United States, if you need a reasonable accommodation for the online application process due to a disability, please contact: https://www.chromalloy.com/contact-us/