Specialty Folder Gluer Operator

Position Summary:

We are seeking an experienced and motivated Specialty Folder Gluer Operator to join our production team in the corrugated packaging industry. This position plays a critical role in ensuring efficient operation of high-speed specialty folder gluer machines, maintaining the highest standards in safety, quality, and productivity. The ideal candidate will have a solid background in machine setup and operation, leadership experience, and a strong understanding of finishing operations within a corrugated manufacturing environment.

Major Responsibilities:

* Lead and support a production crew of 3 or more team members with a strong focus on safety, quality control, housekeeping, and production efficiency.

* Collaborate with Design, Client Services, Scheduling, Sales, and Maintenance teams to coordinate order fulfillment and pre-production planning to meet customer specifications and deadlines.

* Ensure compliance with all plant safety procedures, quality assurance protocols, and standard operating procedures (SOPs).

* Operate and set up a variety of specialty folder gluer equipment (e.g., Bobst, J&L, Revi-Cart, or equivalent) according to job specifications.

* Set and calibrate machine components including:

o Feeder belts, folding fingers, back fold mechanisms

o Glue systems and patterns (cold or hot melt applications)

o Folding rails, rollers, delivery belts, and compression sections

* Perform and document incoming material inspections, in-process quality checks, and final product verifications to meet ISO or GFSI standards (if applicable).

* Monitor and achieve target setup times and run speeds while minimizing machine downtime and scrap.

* Communicate with supervisors for reassignment or machine downtime management, escalating mechanical issues to the Maintenance Department as necessary.

* Accurately input production data using manufacturing software or ERP system (e.g., Amtech or similar)

Daily Responsibilities:

* Perform machine setup and quality checks at the beginning of each shift.

* Input shift production data, scrap, downtime, and performance metrics into production tracking software.

* Complete all required inspection documentation (e.g., performance logs, quality checklists, job tickets).

* Maintain a clean and organized work area in compliance with 5S and lean manufacturing principles.

* Ensure glue tanks, nozzles, and application systems are cleaned and operating efficiently.

Weekly Responsibilities:

* Coordinate with Maintenance and Production Supervisors to ensure machines receive preventative maintenance and cleaning.

* Review job changeovers and recommend improvements for efficiency and quality.

* Support training and onboarding of new team members and cross-train operators on specialized equipment as needed.

* Participate in departmental safety meetings.

As-Needed Responsibilities:

* Analyze production, downtime, and quality data to identify trends and propose corrective actions.

* Assist in the calibration of quality inspection devices and review Standard Work procedures.

* Execute scheduled and unscheduled preventative maintenance tasks including belt adjustments, lubrication, and part replacements.

* Safely handle, dispose of, and label adhesive waste and production scrap according to company policy and environmental regulations.

* Assist in the transition and setup for new product launches, prototyping, or customer trials.

Skills & Qualifications:

* Strong mechanical aptitude with the ability to troubleshoot and adjust high-speed folder gluer equipment.

* Working knowledge of corrugated substrates, folding/gluing specifications, and finishing processes (e.g., crash-lock bottom, four-corner, six-corner, etc.).

* Effective team leadership and communication skills to supervise and motivate a small crew.

* Detail-oriented with strong analytical, organizational, and time management skills.

* Competency in using Microsoft Office, ERP systems, and production reporting software.

* Ability to read and interpret technical drawings, job tickets, and QA documents.

Education & Experience:

* High school diploma or equivalent required.

* 3-5+ years of hands-on experience operating specialty folder gluers in packaging industry

* Previous leadership or team lead experience is highly desirable.

Physical Requirements:

* Ability to stand, bend, and lift for extended periods (up to 12-hour shifts).

* Must be able to lift up to 50 lbs and operate equipment in a manufacturing environment.

* Tolerance to noise, dust, and adhesives commonly found in corrugated facilities.

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